How Does a Forklift Safety Cage Work and How to Use it Safely?

Forklift safety cages are essential components of any workplace safety regime, as they provide an added layer of protection for the operator and personnel in the vicinity.

From understanding the appropriate protective gear necessary for operations, to learning about important risk control measures and cost-saving benefits, this article provides a comprehensive overview of essential details that would be attractive to readers seeking safety information regarding forklifts and forklift safety cages.

This article discusses the purpose, benefits, risks, and best practices for utilizing forklift safety cages, to ensure optimal loading and transportation processes, as well as maximum operator safety. With the right information, readers can make informed decisions about the best safety practices for their workplace.

Short Summary

  • Forklift safety cages, also known as man baskets or non-integrated work platforms, provide a safe and cost-effective solution for accessing elevated locations.

  • When purchasing a forklift cage, it is important to evaluate its capacity, entry methods, safety equipment, compatibility with the truck and hydraulic system, materials to be carried, operator training and regular inspections.

  • Adhering to regulations, practicing pre-liftoff risk control measures, and ensuring adequate training and safety gear are essential for safely using a forklift safety cage.

What is a Forklift Safety Cage?

Forklift safety cages, also known as man baskets or non-integrated work platforms, are safety devices used to provide a means of accessing high places for performing tasks such as repairs or maintenance.

They are typically used in warehouses and industrial sites, and can accommodate a single or multiple workers to perform different tasks. The load capacity of a forklift safety cage is determined by the manufacturer and model of the forklift, and it is essential that the safety cage is securely affixed to the forklift for the safety of the workers.

forklift safety cage

What Are the Benefits of Using a Forklift Cage?

Forklift cages can provide a safe and efficient temporary solution for accessing elevated locations. By securely attaching to the forks of a forklift, personnel can be lifted to areas that would otherwise be difficult to access.

This greatly increases the safety of personnel working at height, as it provides a secure platform for them to stand on. Additionally, forklift cages are a cost-effective solution compared to other methods of working at height. This can help to reduce employee downtime associated with injuries, making it a great choice for any job.

What to Look Out For When Buying a Forklift Cage?

Ensuring that a forklift cage meets safety standards and regulations, such as OSHA requirements for guardrails, load-bearing capacity, and the use of harnesses or lanyards, is essential for providing a safe working environment and protecting workers from potential hazards.

When considering a forklift cage, it is important to evaluate its capacity, entry methods, safety equipment, and compatibility with the truck and hydraulic system. The load capacity of a forklift cage is the maximum weight that it can safely accommodate. Entry points for a forklift cage can include swing gates, sliding gates, or drop bars.

A forklift cage should be equipped with a range of safety features, such as grilled mesh back guards, auto-locking safety gates, non-slip floors with drain holes, a kick rail along the bottom, safety handrails, safety harness anchorage, and securement to the forklift.

Ensuring compatibility between the truck and hydraulic system when purchasing a forklift cage is essential for the safe and secure attachment of the cage to the forklift. It is also important to ensure that the forklift operator is well-trained and that the forklift cage is regularly inspected to ensure it is in full working order.

Finally, it is essential to consider the materials that will be carried in the forklift cage. The ideal choice for materials will depend on the load capacity of the cage, the type of forklift truck, and the tools involved in the operation.

The most important thing to remember when using a forklift safety cage is that clear communication between the forklift operator and others involved is essential. The operator should also be wearing high visibility clothing and be aware of the controls of the truck and cage.

What are the Hazards of a Forklift Safety Cage?

A forklift safety cage is a non-integrated work platform designed to be attached to the forks of a forklift and is used to provide personnel with access to elevated areas. The use of a forklift safety cage may present a variety of risks, including the possibility of injury, contact with electrical power, unguarded moving parts, obstructions, and exposure to unstable weather conditions.

To minimize the risks associated with a forklift safety cage, it is essential to secure the cage firmly to the forklift, wear a safety harness, avoid contact with electrical power, ensure the area is free of obstructions, and abstain from using the cage in inclement weather conditions. Forklift safety cages should only be used when other means of access, such as ladders or scaffolds, are not available.

By taking the necessary safety precautions when utilizing a forklift safety cage, workers can remain safe and healthy while successfully completing their tasks. Forklift safety cages are a convenient and effective way of accessing elevated areas, and by understanding the potential risks associated with its use, workers can maximize their safety and minimize the risk of injury.

How Do You Use a Forklift Safety Cage Safely?

Training is essential for the safe operation of a forklift safety cage. All workers and operators must be adequately trained in the use of the forklift safety cage, maintain clear communication, and adhere to a set of regulations.

Prior to lifting, it is essential to conduct a trial lift of the empty cage to ensure that the cage is securely attached to the forklift’s tynes, that there is a clear vertical path for the cage to travel, and that there is no risk of the cage occupants or the cage itself coming into contact with any overhead obstructions such as doorways or power lines.

Ensuring that the operator of the forklift and the worker in the cage are in sync is essential for safe operations. The most effective way to achieve this is through the use of hand signals.

When utilizing a forklift safety cage, it is essential to wear a hard hat, gloves, steel toe-capped boots, high-visibility clothing, and a harness or lanyard for optimal protection. These personal protective devices help maintain the safety protocol required by OSHA.

To use a forklift safety cage safely, it is necessary to adhere to a set of regulations, practice pre-liftoff risk control measures, and ensure that all workers and operators are adequately trained and equipped with the necessary safety gear.

Clear communication between the operator of the forklift and the worker in the cage is essential for minimizing errors and avoiding accidents. Following these safety protocols will ensure that the forklift safety cage is used safely and in accordance with all safety regulations.


Forklift safety cages are a cost-effective means of safely accessing high places for maintenance or repairs. With the right precautions taken, they can be extremely safe and protect workers from hazardous conditions.

However, it is important to bear in mind that using a forklift safety cage comes with certain risks that should be considered before purchase and use.

Firstly, one should choose a cage that meets capacity requirements and is compatible with the truck and hydraulic system. Also, when using a cage, safety equipment and worker training should not be forgotten, as without them accidents and injuries can occur.

Furthermore, pre-liftoff risk control measures such as harnesses and deactivation switches should be implemented for further safeguarding. Ultimately, following safety recommendations and making sure all workers are aware of the steps to take when working with a forklift cage is highly recommended for operating this useful device.

Frequently Asked Questions:

What are the rules for forklift safety cage?

It is essential to ensure the safety of forklift operators by following the rules for using forklifts with safety cages. The cage door must be retractable and close behind the operator, or additional removable railings can be added for additional protection.

The operator must also wear approved fall protection, such as a harness and lanyard system, whenever they are more than four feet in the air. Following these simple regulations will ensure safe and secure working conditions while operating forklifts with a safety cage.

Do you have to wear a harness in a forklift cage?

Based on industry advice, wearing a harness to use a forklift cage is not compulsory, yet it is highly recommended for operators to wear one with a double lanyard system to ensure safe operation.
This system provides an extra layer of protection for the operator, as it prevents them from falling out of the cage in the event of an accident. It also helps to reduce the risk of injury in the event of a sudden stop or jolt.

What is the use of forklift cage?

Forklift cages provide a safer way for warehouse workers to reach higher storage areas or give them additional visibility when operating the forklift. They can help prevent accidents and protect employees from dangerous working conditions, ensuring their safety while completing short-duration tasks.

By using forklift cages, employers can ensure that their employees are safe and secure while performing their duties. This can help reduce the risk of injury and improve productivity, as workers can complete tasks more quickly and efficiently. Additionally, additional information is provided below.

What is the purpose of the safety cage?

The purpose of a safety cage is to provide increased protection to the passenger compartment during a crash, reducing the likelihood of severe injuries for those inside. It acts as an extra barrier between the occupant and the outside environment, helping to protect them from any impact.